Intermediate frequency melting holding furnace electric furnace

Intermediate frequency melting holding furnace electric furnace product description

A melting furnace is an apparatus for melting steel ingots and some scrap metal and adding the necessary alloys, then melting them into the desired alloys through slag selection, refining, and other operations.

Product name	Medium frequency melting holding furnace electric furnace
type	Aluminum furnace, copper furnace, one drag two furnaces, one drag three (more) furnaces, vacuum induction furnace, medium frequency induction furnace, tilting aluminum furnace, electromagnetic aluminum furnace, rectangular aluminum alloy furnace
Voltage	220V / 240V / 380V / 480v or as required
weight	5T-80T
Power (W)	0.18KW-950KW
Qualification certification	CE ISO9001
performance requirement	The smelting furnace shall meet the following basic requirements as far as possible: Melt faster. (2) The ratio of the surface area of the molten pool to the depth of the molten pool should be as small as possible. (3) The temperature of molten pool metal should be uniform; The thermal efficiency of the furnace should be very high. The process is easy to operate and all charging and smelting processes should be operated by mechanization and automation as far as possible. _The chemical stability and various properties of the furnace body can ensure the quality of the melt.
Characteristic	(1) Medium frequency smelting furnace is used for smelting steel, stainless steel, copper, aluminum, gold, silver and other materials. (2) Medium frequency smelting has good electromagnetic stirring effect, is conducive to the uniformity of smelting metal temperature and structure, and is conducive to the reduction of scum and impurities. (3) Wide frequency range from 1 kHz to 20 kHz. Considering the factors of melting amount, electromagnetic stirring, heating efficiency and working noise, induction coil and matching compensation capacitor can be designed to determine the output frequency. (4) Compared with the thyristor intermediate frequency, the energy saving is at least 20%. (5) The equipment is small in size and light in weight, with smelting capacity ranging from several kilograms to several hundred kilograms. It has many options. It is not only suitable for factory production, but also for small-scale smelting in schools and research institutions.
main features	The main features of the smelting furnace are: light equipment, fast heating speed and high efficiency; especially electricity saving, 60% less than the high-frequency electronic tube machine with the same load; with overcurrent, overvoltage, overheating and other protection functions, simple operation, convenient installation, suitable for various occasions requiring metal heating. The characteristics of the furnace are as follows: (1) Simple operation process and reliable smelting operation (2) Uniform metal composition, good material control (3) Small size, light weight, high efficiency, low power consumption of equipment (4) Low temperature, less smoke around the furnace, good working environment (5) The pulse transformer is sealed with glue, completely isolated from the outside world, high voltage resistant and low failure rate. (6) The control cabinet has large structure and good ventilation and heat dissipation effect. (7) The melting temperature increases rapidly, the furnace temperature is easy to control and the production efficiency is high. (8) The utility rate of the furnace is high and the variety change is convenient. (9) The furnace body can be dumped electronically and easy to take out, which is particularly suitable for casting. (10) The control cabinet adopts full digital circuit control, with low failure rate and convenient adjustment. (11) The plug-in on the control board is made of gold-plated parts with strong contact force and long service life. (12) The connector of the control board is plug-in type, so it is very convenient to replace the control board. (13) It has over-current, over-voltage and water shortage protection functions, double closed-loop locking and cut-off functions. (14) All power devices want to ensure that the long-term stability of the device is more than twice.
application	Medium frequency smelting furnace is used for heating steel, stainless steel, copper, aluminum, gold, silver and other metal materials. The smelting capacity is from 4kg to 200kg.

Intermediate frequency smelting furnace body:

Steel shell furnace body:

A. Furnace body structure is composed of furnace body fixing frame and furnace body. The furnace fixing frame and furnace body adopt the whole frame structure.

B. The tilt of the furnace body is controlled by the hydraulic system, which is realized by lifting two hydraulic cylinders on both sides of the furnace body. The reduction of the furnace body is realized by the pressure generated by the weight of the furnace body.

C. The height and diameter of molten iron in the furnace are higher. Referring to the advanced furnace model abroad, the furnace is determined by computer analysis. With the increase of the slenderness height ratio, the natural power factor increases and the electrical efficiency increases.

Aluminum shell furnace: A.

The aluminum shell furnace body adopts thickened high quality aluminum alloy shell to reduce magnetic leakage and ensure the strength of furnace body;

B. The thick wall induction coil adopted by huaxin adopts T2 standard copper tube, which can provide more smelting energy. The open space between the coils improves electrical efficiency.

C. The open-hearth furnace reduces water vapor and has a cooling ring at the bottom to extend the service life of the lining.

Technical indicators

Model	I.D OF FUENACE BODY	CAPACITY	RATED CAPACITY OF TRANSFORMER	2ND VOLTAGE OF TRHANSFORMER	DIAMETER OF ELECTRODE	DISTRUBUTION CIRCLE OF ELECTRODE	TOTAL WEIGHT
TYPE	(mm)	(t)	(KVA)	(V)	(mm)	(mm)	(t)
HX-0.5	1700	0.5-1.5	630	200-98	150	750	6
HX-1.5	2200	1.5-3	1250	210-104	200	800	10
HX-3	2500	3-5	1250	210-104	250	850	24
HX-5	3000	5-10	3150	220-110	300	900	25
HX-10	3500	10-15	5000/6300	240-121/260-139	350	950	74
HX-15	3700	15-20	6300/8000	260-139/260-139	350	1000	85
HX-20	4000	20-25	8000/12500	260-139/314-116	400	1050	98
HX-25	4200	25-30	10000/16000	280-100/353-137	400	1100
HX-30	4600	30-40	16000/25000	353-137/436-184	450	1150	178
HX-40	5000	40-50	20000/31500	392-158/489-201	500	1250	205
HX-50	5200	50-60	25000/40000	436-184/547-223	500	1300	224
HX-60	5500	60-80	40000/50000	547-223/610-250	550	1350	252
HX-80	6100	80-100	50000/63000	610-250/473-277	600	1450	274
HX-100	6400	100-125	63000/80000	673-277/760-310	600	1450	284
HX-125	6800	125-160	80000/100000	760-310/880-330	650	1550	330

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