Superaudio Frequency Round Bar Induction Hot Forging Equipment

Main features:

1. IGBT inverter technology reduces the operation cost.

2. The design of absolute load rate can work continuously for 24 hours.

3. Digital phase lock automatically realizes the following frequency.

4. Modular design, convenient installation and use.

5. Perfect protection function to ensure the reliability and maintainability of the equipment.

6. The efficiency of the whole equipment has been increased by more than 95% through the technology of resonance conversion frequency.

7. Economical and environmental friendly, it can replace gas / coal / electronic tube induction heater.

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Technical parameter:

Model	JLC-30	JLC-50	JLC-60	JLC-80
Input power desire	3 phase 380V 50/60HZ
Oscillate power max	30KW	50KW	60KW	80KW
Max input current	48A	63A	90A	135A
DC current	60A	80A	120A	150A
Oscillate frequency	10-30KHZ	10-30KHZ	10-30KHZ	10-30KHZ
Timing	1M-99.99M 1S-99.99S 0.01S-99.99S	1M-99.99M 1S-99.99S 0.01S-99.99S	1M-99.99M 1S-99.99S 0.01S-99.99S	1M-99.99M 1S-99.99S 0.01S-99.99S
Cooling water desire	0.2Mpa	0.3Mpa	0.3Mpa	0.4Mpa
Duty cycle	100% 40°C
Net weight	60kg/30kg	65kg/45kg	70kg/45kg	80kg/55kg

Complete set includes:

Item	Name of machine or parts	Specification	Amount
1	JLC-30/50/60/80KW Generator	-	1 pcs
2	JLC-30/50/60/80KW Transformer	-	1 pcs
2	Foot Fedal	3 core	1 pcs
3	Induction Coils	-	2 sets
4	Connect Cable	-	1 set
5	Instruction Manual	-	1 pcs
6	Products Catalogue	-	2 pcs

Application:

1. End heating

Induction forging refers to using induction heater to preheat metal before using press or hammer to deform. Metals are usually heated to 1100 to 1200 ° C (2010 to 2190 ° f) to improve their ductility and facilitate flow in the forging die. Induction end heating is widely used in bolt manufacturing.

2. Quenching

Quenching improves the hardness, strength, and / or durability of steel by heating and rapid cooling (quenching). If the steel or iron is heated above its maximum critical temperature, the crystal structure of the metal will be modified into a form called austenite. With this arrangement of atoms, carbon can move freely to a new location.

Hardening results depend on complex interactions of process parameters, such as coil and quench design, material analysis, component geometry, heating frequency, heating power, and quench cycle.

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