Induction Heating Equipment for Metal Forging
The furnace basically includes intermediate frequency generator, compensation cover, worktable, heating coil, coil cover, rod feeder, etc. For some applications, it can also include infrared sensor, temperature controller and automatic rod feeding system.
Characteristics of MF forging furnace
1. The frequency range is from 1kHz to 20kHz, and the frequency can be designed to meet different sizes of heating rod.
2. In the continuous heating process, the load inside the coil is stable, which overcomes the huge power change caused by the huge load change in the heating process from the cold rod to the 1100 degree rod. The actual power can reach more than 85% of the rated power of the machine.
3. The length of heating coil is 500mm to 1m, and several pieces can be heated at the same time to ensure the penetration effect.
4. Even when heating copper or aluminum and other non-ferrous metals, the actual power can reach more than 85% of the rated power of the machine by properly designing the coil and matching the compensation cover. 3.5kg copper or brass can be heated to 700 degrees per kilowatt in one hour.
Technical parameter
Model | JLZ-45KW |
Input power desire | 3 phase 380V 50/60HZ |
Max oscillate power | 45KW |
Max input current | 70A |
Output voltage | 70-550V |
Output current | 15-95A |
Oscillate frequency | 1-20KHZ |
Cooling water desire | ≥0.3MPa ≥4L/Min |
Duty cycle | 100% 40°C |
Dimensions(L*W*G) | Induction heater:630x600x1350mm |
Net weight | 150kg/170kg |
Cable length | 2-6(Meters) |
List of attachments in package
Item | Name of machine or parts | Specification | Amount |
1 | JLZ-45KW Heating Power | - | 1 pc |
2 | Forging furnace | With cylinder pushing system | 1 pc |
3 | Foot pedal | 3 core | 1 pc |
4 | Connect cable | - | 1 set |
5 | Instruction Manual | - | 1 pc |
6 | Product catalog | - | 2 sets |
Main models and heating capacity
Models | Max. Input Power | Heating Ability of Normal Material | ||
Steel /S.S to 1100 degree | Copper/ brass to 700 degree | Aluminum to 500 degree | ||
JLZ-35 forging furnace | 35KW | 1.25 KG/min | 1.75 KG/min | 1.46 KG/min |
JLZ-45 forging furnace | 45KW | 1.67 KG/min | 2.33 KG/min | 1.87 KG/min |
JLZ-70 forging furnace | 70KW | 2.5 KG/min | 3.5 KG/min | 2.92 KG/min |
JLZ-90 forging furnace | 90KW | 3.33 KG/min | 4.67 KG/min | 3.75 KG/min |
JLZ-110 forging furnace | 110KW | 4.17 KG/min | 5.83 KG/min | 4.58 KG/min |
JLZ-160 forging furnace | 160KW | 5.83 KG/min | ------- | 6.67 KG/min |
Introduction to main parts
1. German Siemens Infineon IGBT module. (40-60khz oscillation frequency, fast response time, ultra-high stability, almost no spatter welding)
2. Nichicon electrolytic capacitor in Japan. (filter capacitance)
3. Imported transistor integrated block.
4. All water pipes are made of the best quality materials with thermal stability and high pressure resistance.
5. Main card, signal circuit, drive circuit board, control circuit board and components: Toshiba, Hitachi, Motorola, top manufacturer in China.
6. International advanced all solid state semiconductor power devices.
7. Technical advantages: perfect control, alarm display circuit, fully automatic tracking frequency, continuously adjustable power, safe and reliable protection, clear and accurate data display, etc.
8. Advantages: fast temperature rise, wide application range, small volume, simple installation, simple operation, low power consumption and high efficiency.
Application:
M.F. forging furnace is used for heating bars and bars larger than Φ 12. The materials can be steel, stainless steel, copper, brass, aluminum, etc. The heating can be the whole rod, the end of the rod or the middle part of the rod.
